Category: Cast Iron Epoxy Pipelining

Many building piping systems are made of cast iron or steel because these metals are less expensive than copper, the original metal used for modern plumbing lines. The problem, of course, is that iron and steel, while strong and durable, are vulnerable to natural chemical processes that eventually degrade these materials and ruin plumbing systems.

The inside of iron or steel pipes are exposed to moisture and oxygen. The water and air eventually combine with metal on the molecular level to form oxide, producing rust. Rust can become a serious problem for piping systems because it narrows the interior space of pipes, reducing the volume and rate of water flow.

Over time, rusting leads to pipe corrosion, the deterioration and destruction of metal. Corrosion is often the reason why pipes leak, break, and collapse over time.

The conventional solution to fixing metal plumbing systems damaged by rust and corrosion is re-piping. Re-piping is an expensive, highly-disruptive approach to replacing plumbing systems because it requires core drilling as well as cutting through walls, floors, slabs, walls, and ceilings. After the pipes have been replaced, contractors must then restore the building’s drywall, tiling, and concrete. Residents of a building undergoing re-piping live in a construction zone, and have to endure noise and general inconvenience while repairs are underway. 

In other words, re-piping is an outmoded solution to fixing piping systems.

Pipelining is a new and innovative way to clean and restore rusty and corroded metal pipes, Instead of breaking through walls and floor to replace destroyed pipes, we use robots to crawl through the lines while spraying the interior with a safe, impermeable epoxy that seals cracks and protects metal from further corrosion by preventing oxidation. Our unique epoxy is chemically engineered to withstand the erosive forces of fast-flowing water found in both domestic and industrial piping meets and exceeds the toughest health standards for material coming in contact with drinking water.

Before we line old, cracked pipes, we clean out rust and residue. Our coating robots then make their way through the plumbing system, spraying hot epoxy our of heads spinning 360 degrees to ensure total coverage.  The epoxy seals up pits, crevices, pinholes, cracks and fractures, bonding to the cleaned metal interior.  

The controlled airflow keeps the liquid epoxy in place on the walls of the pipes while aiding in the curing process. The result?  A new water delivery system with lining is 10 times stronger than concrete and outstanding flexural strength. The lining prevents oxidation, tuberculation, leachate, staining of plumbing fixtures, flavoring, and heavy metal contamination of drinking water. No other system can make these claims in a commercial environment.                                 

WHAT IS EPOXY?

Epoxy is an advanced formulation of polymers which when combined creates a resin harder than most metals and corrosion-resistant. Once epoxy adheres to a surface, contaminants cannot penetrate the protective coating. The epoxy we use for lining plumbing systems has been rigorously tested for efficacy and meets all health standards for contact with drinking water.  

For a thousand years, underground repairs exclusively involved digging down to the pipes. But as the concept of pipe relining gets introduced, people are finding a hassle-free method to restore cast-iron pipes without a replacement or repair.

Pipe Relining – Your Plumbing System’s Standout Solution

Being less invasive and simple, pipe relining is a plumbing solution for sewer lines, drain problems, and plumbing. Since the concept is partially new, not everyone understands when they should consult an expert for this kind of service. 

The controlled airflow keeps the liquid epoxy in place on the walls of the pipes while aiding in the curing process. The result?  A new water delivery system with lining is 10 times stronger than concrete and outstanding flexural strength. The lining prevents oxidation, tuberculation, leachate, staining of plumbing fixtures, flavoring, and heavy metal contamination of drinking water. No other system can make these claims in a commercial environment. 

On this note, here are the multiple times when pipe relining services come in handy.                                

#1 – Deteriorationand Rust That Further Damages the System

The steel pipes would rust over time because they get exposed to moisture & other oxidizing components. In fact, it will also weaken the integrity of that pipe structure, resulting in leakage and more deterioration.

So, if the plumbing system needs an inspection no sooner than later, consult a professional. Rust and further deterioration can weaken your plumbing system. If that’s the case, now’s the right time to opt for pipe relining.

#2 – Root Invasion – Roots from Trees Drawn to Pipelines

Pipes are a source of nutrients and water for plants. So, every time there’s a leak and crack in pipes, the roots seep into it & clog the system. As soon as the root intrusion begins in the pipes, consulting USA Pipelining is your first step.

We inspect the pipes immediately to ensure that you don’t require replacement. Not to forget, damaged pipe replacements can be extremely costly. Thus, resolving the plumbing issue with pipe relining will be better before the situation worsens with time.

#3 Burst Pipes Due to Excessive Pressure

At times, oily and large particles pass through your kitchen sink and other drainages. So, what if these waste materials accumulate over the years? Wouldn’t it put more pressure on the plumbing system if unattended?

The truth is that the increase in pressure might cause pipes to expand until and unless they begin to burst. Protect your pipes from further bursting because of excessive pressure by opting for the best pipelining service in USA – USA Pipelining. Consult an adept team of experts to monitor the pipe’s pressure as soon as possible.

USA Pipelining also becomes your permanent plumbing system’s solution during times of temperature fluctuation. At each month’s end, when the temperature starts to change, it drastically affects your plumbing system.

If you are experiencing leaky or craked Cast Iron Pipes, then contact us for a FREE Quote today.

If you have recently been a victim of pipeline damage or breakage, you might be looking for ways to repair it. However, while the most common way of repairing pipelines is to dig and replace them, it can be quite time-consuming and a lot of hassle. Most people do not know that there is a way around it. There is a procedure for pipe restoration USA in which you do not need to dig them up to replace or conduct some patchwork. With this ability, pipe relining has become more popular amongst homeowners who do not want to knock down any walls or destroy their yards.

What Essentially Is Pipe Relining?

The processes and methods used can differ with each type of pipe relining service when it comes to relining pipes. However, only the best relining services used a particular way to repair and reline broken pipes and blocked sewers. At USA Pipelining, we inspect, clean, and then line the pipes with our premium epoxy.

Here are some more details of our process:

1. Inspection and Measuring The Pipes

It is always important to measure and inspect what is actually wrong with the damaged pipes. Typically, a drain cam is sent down the plumbing system to realize the problem. It also helps measure the pipe and triangulates the exact location of blockages or breaks.

2. Clean out the pipes, remove scaling and turberculation

Much like many of the best pipelining services in USA, we use robots to descale and remove corrosion from pipes. We use a robotic head on our equipment to remove old waste that has been stuck to the cast iron pipes for years.

3. Coating The Pipes

After that, we mix the epoxy and then coat the pipes. The process does not require any digging and the epoxy forms a new pipe within the cast iron pipe.

Our system is different from other companies because we can do the entire pipe instead of just sections, whereas other companies inflate tubes to cover up leaks and cracks. Our technology goes around the bends and areas in the line to create a complete solution within the cast iron pipes. As a result, this will keep the pipes clean and free from cracks, leaks, and problems for years to come.

For installation of pipe relining solution, you can reach out to the professionals at USA Pipelining.